Product enquiry

SPECIAL CONDUCTORS · DYNAMIC APPLICATIONS

Tinsel wire and highly flexible conductors for dynamic applications.

GermanSTS supports technical clarification and project-focused sourcing of very thin, flexible conductor constructions for repeated movement. The final configuration is assessed against the specification.

Start cable enquiryTechnical details
  • Ultra-fine conductor concepts
  • Movement-specific design
  • Project-specific verification
Braided flexible cable assemblies and exposed fine conductors
Example product configurations · final specification confirmed per project

CONSTRUCTION BEFORE GENERIC RATINGS

Flexibility is determined by the complete conductor design.

Thin conductive foil or strand constructions can be combined with strength members. Aramid or liquid-crystal-polymer fibres may be considered as construction elements; suitability must be confirmed for the specific configuration.

Flexibility, repeated-bending resistance, tensile strength and temperature behaviour depend on the materials, geometry, reinforcement and final processing. Electrical resistance is configuration-specific and must be confirmed for the final design.

Schematic flexible conductor with conductive elements and possible strength members
SCHEMATIC · NOT TO SCALE

ASSESSABLE OPTIONS

Conductor concepts for restricted space and movement.

These options can be assessed and sourced for the project, subject to specification, quantity and technical feasibility.

  1. Thin conductive structuresFoil and fine-strand concepts for highly flexible conductors and repeated movement.
  2. Strength membersPossible aramid or liquid-crystal-polymer elements for structural reinforcement.
  3. Ultra-fine configurationsOutside diameters down to approximately 0.05 mm may be assessed; the requested construction requires explicit confirmation.
  4. Configuration-specific characteristicsBending behaviour, tensile strength, temperature range and electrical resistance are not guaranteed generically.

POSSIBLE APPLICATIONS

From audio to industrial special applications.

  1. Speaker systems and audio assemblies
  2. Consumer electronics and wearables
  3. Automotive assemblies
  4. Medical-technology assemblies
  5. Industrial special applications

TECHNICAL CLARIFICATION

The final construction determines suitability.

  1. Movement profileBending radius, direction, cycles, speed and installation situation.
  2. Mechanical loadTension, reinforcement, available space and processing in the end product.
  3. Electrical and thermal dataResistance target, current or signal duty and temperature requirements.

ENQUIRY BASIS

Useful information for technical assessment.

The clearer the movement and requirement profile, the more reliably a possible construction can be assessed.

  • Application and available space
  • Outside diameter or geometry limit
  • Movement profile and bending radius
  • Tensile and temperature requirement
  • Electrical resistance and signal/current duty
  • Quantity, validation and delivery schedule

CABLE ENQUIRY

Assess a special conductor against your application.

Send available drawings, electrical requirements and the movement profile as the basis for technical and commercial assessment.

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Availability and feasibility are confirmed for each project.