ALUMINIUM · ZINC · PROJECT-FOCUSED SOURCING

Project-specific die-cast parts in aluminium and zinc alloys.

GermanSTS supports technical clarification and project-focused sourcing of die-cast parts. Suitability and availability depend on alloy, geometry, tooling, finish, quantity and application.

  • ADC10 / ADC12
  • Zamak 3 / Zamak 5
  • Drawing-based assessment
Die-cast metal housing with mounting holes for project-specific technical applications
Example product configurations · final specification confirmed per project

ENGINEERING FRAMEWORK

Consider material, geometry and process as one system.

Die casting can support repeatable production and complex geometries. Aluminium can support heat dissipation when appropriately engineered.

These benefits are not blanket property guarantees. Suitability depends on alloy, wall thickness, mechanical load, tooling concept, finish, environment and application.

Schematic flow from requirements through alloy and tooling to finish and verification
SCHEMATIC ASSESSMENT AND SOURCING FLOW

MATERIAL OPTIONS

Alloys selected for each project.

  1. Aluminium alloysADC10 and ADC12 can be assessed against part and process requirements.
  2. Zinc alloysZamak 3 and Zamak 5 can be assessed for suitable geometries and property profiles.
  3. Recycling routeRecyclability must be evaluated for the actual selected alloy and material stream.

POSSIBLE PART GROUPS

Structures, housings and precision components.

  1. Technical and heat-dissipating housings
  2. Structural components
  3. Wind-energy and generator-related housings or components
  4. Speaker baskets, frames and front plates
  5. Project-specific precision components

ENGINEERING CRITERIA

Assess function and manufacturability together.

  1. Thermal & mechanicalThermal management, strength, wall thickness and environmental loading.
  2. Geometry & tolerancesDimensions, tolerances, surface quality and fit.
  3. Tooling & quantityTooling status, ownership, expected project or annual quantity and schedule.
  4. Finish & evidenceCoating, weather exposure, inspection and documentation scope.

REQUIRED ENQUIRY DATA

Provide technical and commercial parameters.

A substantiated assessment needs the available geometry and operating data.

  • 2D drawing, 3D model or physical sample
  • Target alloy, dimensions and tolerances
  • Project or annual quantity
  • Surface treatment and coating
  • Mechanical and environmental conditions
  • Testing and documentation requirements
  • Tooling status and ownership
  • Required delivery schedule

GENERAL PRODUCT ENQUIRY

Assess a die-cast part against your documentation.

Use the general contact route for drawings, material requirements, quantities and inspection requirements.

Contact usComponent overview

Suitability and supply are confirmed only after project-specific assessment.